Face milling savvy

Challenge: How to develop a reliable face milling process using small, high-precision tools and wiper technology to achieve an accurate surface finish.

Solution: A new approach to new troughs, grades, and face milling applications.

One of the requirements for face milling is that the processing plant must adapt to smaller machine and spindle dimensions, reduce depth of cut, and increase production. The goal is to achieve excellent surface finish. Accompanying these changes are higher spindle speeds, new high-precision insert geometries, new grades to accommodate higher speeds and new wiper technology requirements, resulting in higher production volumes and production of nearly final More products in shape.

In the past, the problem of inefficiency at the expense of accuracy has been replaced by machining centers and smaller milling cutters that perform two or three shallow passes in face milling. With the development of insert geometries, tool accuracy and surface wiper technology, the face milling process produces precise finished products.

Small machines are lower in power than older large machines, and the cutters used are smaller and more precise. This can provide economical choices for small and medium sized processing plants that are involved in general processing and mold and die, aerospace and automotive parts manufacturing.

For applications requiring reduced depth of cut and reduced final machining, manufacturers can use the new CoroMill 490 as a standard shallow facer, as well as near-precisely formed castings and forgings. The amount of work is reduced, but the accuracy is improved, and the finished product can be produced by using a four-edge blade with a new groove type and a brand name at a time.

To achieve a high surface finish, the new wiper blade on the CoroMill 590 face milling cutter is equipped with a new generation of insert grades for cast iron and steel milling. This cutter takes the finished surface with normal cutting parameters (ap and fz). The improved surface finish can be achieved on cast iron and steel. In a case study, the CoroMill 590 with the wiper did not leave any mismatch on the part and the Ra value reached 0.85 μm. The use of new grade blade processing plants can increase the efficiency of face milling production by 30% or more, which can save enough new machine tool investment costs.

CoroMill 490 can be used as a standard shallow face milling cutter

in conclusion:

Small and medium-sized companies, such as mold and parts manufacturers, using new insert geometries and grades, as well as new face milling methods, can increase production efficiency and save investment costs for new machine tools. The use of small precision machine tools and spindles as well as new standard face milling tools further reinforce these positive changes. Using these multi-tools can reduce multi-tool tooling expenses and simplify production control.

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