Acer research and development of new tube knitting circular machine
According to Jinjiang Acer Machinery Co., Ltd., the company successfully developed the "new type of tube knitting circular knitting machine" project to obtain 1.1 million yuan in technology innovation fund for national small and medium-sized enterprises.
“The new type of tube knitting circular knitting machine is one of the important production technology and equipment required by textile companies. It will greatly increase the added value of knitted fabrics and clothing, and has a very broad market prospect.†Su Zhiyuan, technical staff of Acer Machinery R&D, told reporters.
A number of innovative advantages to enhance efficiency It is learned that the new tube knitting circular machine is based on a utility model patent "single knitting circular knitting machine feeding device support device" "double-sided circular knitting machine circular machine structure of a triangle" and the invention patent "knit large circular machine Triangulation adjustment device" and other patented products developed.
"As an important production technology and equipment for textile enterprises, the new-type tubular knitting circular knitting machine is mainly used for the production of high-grade knitted fabrics such as needle-moving jacquard fabrics, moving-needle jacquard fabrics, positive and negative needle-moving jacquard fabrics, and mesh jacquard. The added value will further increase the production efficiency of textile companies, said Zeng Zhiming, director of R&D Department of Acer Machinery.
Zeng Zhiming told reporters that the new type of tube knitting circular knitting machine has its own innovative advantages over the previous technology projects. For example, through the innovative design of the upper and lower gear synchronization systems, the problems of the low and high gear synchronous operation accuracy are solved, and the operation speed of the machine is greatly improved. In the range where the triangle completes the entire weaving motion and the friction angle is allowed, the effect of reducing the movement distance and reducing the width of the triangle to increase the number of complete machines and greatly increase the productivity of the machine.
In addition, the new cylindrical knitting circular knitting machine also has its own innovative design on the triangular seat adjusting device and the triangular seat. "The former can reduce the material requirements of parts, improve the adjustment accuracy and stability, while the latter can eliminate the inconvenience of the circular knitting machine and the poor versatility without reducing the assembly accuracy." Zeng Zhiming introduced to reporters.
What is the maturity of the new machine to replace imported products? According to Su Zhiyuan, the technology has been put into R&D since October 2010. Chen Caibao, Chairman of Acer Machinery, has personally led the technology and management. The entire R&D team consists of 8 R&D managers, directors, and technicians. The prototype is now available. It is expected to be put into use in 2012.
It is understood that the project has now mastered the design and manufacturing techniques of the large gear support structure and the pressurized central adjustment mechanism of the knitting circular knitting machine, and it also overcomes the design of the triangular adjustment device, the feeding yarn support device and the triangular one-way structure. Manufacturing Technology.
"As determined by relevant inspections, all of our product performance indicators meet and exceed the requirements of the testing standards." Su Zhiyuan disclosed to reporters that the product prototype has been tried by a knitting company in Jiangyin and Anhui. The response was quite satisfactory. They all stated that the machine is highly efficient, with little noise and vibration, and has a high finished product rate and can be used as an alternative to imported products.â€
It is reported that Acer Machinery is a national key high-tech enterprise and a provincial-level high-tech enterprise. Currently, it has more than 20 patents. The company has dozens of high-quality professional R&D personnel and several senior engineers and engineers. In addition, Acer Machinery continues to enhance its level of technological innovation through technical cooperation with universities.
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