Whole Tire Cutting Machine / Tire Cutter Qdj-1200

Model NO.: QDJ-1200
Type: General Rubber Machinery
Type of General Rubber Machinery: Granulating Machine
Type of Tire Machinery: Rubber Regeneration Machinery
Power: 10~100kw
Using Life: ≥15 Years
Customized: Customized
Rubber Powder Size: Output 20-60mesh
Capacity: 500-1000kg/H as Your Requires Design
Production Type: Semi-Automatic and Automatic Can Be Choose
Trademark: SFC
Specification: CE, ISO9001: 2008, SGS
Origin: Qingdao, Shandong, China
HS Code: 84778000
Model NO.: QDJ-1200
Type: General Rubber Machinery
Type of General Rubber Machinery: Granulating Machine
Type of Tire Machinery: Rubber Regeneration Machinery
Power: 10~100kw
Using Life: ≥15 Years
Customized: Customized
Rubber Powder Size: Output 20-60mesh
Capacity: 500-1000kg/H as Your Requires Design
Production Type: Semi-Automatic and Automatic Can Be Choose
Trademark: SFC
Specification: CE, ISO9001: 2008, SGS
Origin: Qingdao, Shandong, China
HS Code: 84778000

Product Description
Whole Tire Cutting Machine / Tire Cutter


( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)

1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire
1. Tire wire extractor
The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: Hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)

Model: LSJ 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG

2. Tire cutter QDJ-1200
Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm

3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS-900
The high-capacity shredder was specially developed for direct size reduction of tires into cleanly cut tire chips, size 50x50 mm. Cutting shafts for the production of larger tire chips are available high torque at low speed cut even the strongest tires into pieces.
All construction characteristics are designed for continuous operation in order to achieve highest throughput rates at lowest costs.
Extremely precise tolerances between the cutting knives produce cleanly cut tire chips at low energy consumption.
The cutting knives made of high quality alloy steel can be re-sharpened and reused which increases the service life and reduces the operating costs.
The complete cutting chamber is lined with hard wear plates.
Large doors allow for easy access into the cutting chamber.
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons

5. Big conveyor equipment
To conveyor the rubber block into crusher.

6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.

7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder

8. Small conveyor equipment

9. Big Magnet separator

Purpose: Separate the steel small block from the rubber powder.

10. Small shaking screen

11. Small magnetic separator

12. Fiber separator

Model: FS-1100
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T

No
Name model quantity Power
consumption(KW)
1 Single hook debeader LSJ-1200 1 11kw
2 Tire cutting machine QDJ-1200 1 5.5kw
3 Tire conveyor SJ-900 1 2.2kw
4 Whole tire shredder ZPS-900 1 75kw
5/7 Big conveyor equipment BCL-8 2 4.4 kw
6 Rubber crushing mill XKP-560 1 75 kw
8 Small conveyor equipment BCL-3 1 1.1kw
9 Big Magnet separator BMS22 1 2.2kw
10 Small Magnet separator SMS-1 1 1.1kw
11 Big Shaking screen BSS-8 1 7.5kw
12 Small Shaking screen SSS-3 1 3kw
13 Fiber separator FS-1100 1 11kw

Product Description
Whole Tire Cutting Machine / Tire Cutter


( OUTPUT: 800-1000KG/HOUR FOR 20-30 MESH RUBBER POWDER)

1. GENERAL
This production line including main machine and accessorial equipment, it is used for recycling waste tire and other waste rubber (steel tyre and textile tyre), the final product are rubber powder, fiber and steel wire
1. Tire wire extractor
The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: Hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)

Model: LSJ 1200
Capacity: 20-40 tires/hour
Pulling force(T): 13
Max. Tire diameter 1200mm
Power(KW): 11KW
Stroke distance: 1300mm
Dimension(L*W*H): 3.6*0.78*1.02
Weight: 1200KG

2. Tire cutter QDJ-1200
Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires
Capacity: -1200kg/h
Motor power: 5.5kw
Tire range: Max 1200mm
Dimension: 2080*1000*2130mm

3&4 whole tyre shredder & whole tyre conveyor belt
Model: ZPS-900
The high-capacity shredder was specially developed for direct size reduction of tires into cleanly cut tire chips, size 50x50 mm. Cutting shafts for the production of larger tire chips are available high torque at low speed cut even the strongest tires into pieces.
All construction characteristics are designed for continuous operation in order to achieve highest throughput rates at lowest costs.
Extremely precise tolerances between the cutting knives produce cleanly cut tire chips at low energy consumption.
The cutting knives made of high quality alloy steel can be re-sharpened and reused which increases the service life and reduces the operating costs.
The complete cutting chamber is lined with hard wear plates.
Large doors allow for easy access into the cutting chamber.
Specification of feeding: ≤ 900 whole type
Specification of Discharge: ≤ 50*50mm
Capacity(kg/h): 1000-1500
Main motor (2 motors ): 37KW*2=74KW
Dimension(L*W*H)(m): 2.8*2.1*2.4
Number of knife: 18 PCS
Rotary speed: About 20 r/min
Weight(t): 7.0 Tons

5. Big conveyor equipment
To conveyor the rubber block into crusher.

6. Tyre crusher (bearing bush)
Xkp560
Diameter of front roll(mm) 560(smooth)
Diameter of back roll(mm) 510(groove)
Working length(mm) 800
Linear speed of front rollm/min) 25.56
Ratio 1: 1.30
MAX gap(mm) 15
Motor power(kw) 75
Dimension (l*w*h)(mm) 5070*2290*1980
Weight (kg) 190000
Purpose: Crush the rubber block into rubber powder and granule.

7. Big Shaking screen
Purpose:
Separate the rubber granule and powder, Resend the granule to crusher, and send powder to Magnet separator through small conveyor belt.
Separate the textile cord from rubber powder

8. Small conveyor equipment

9. Big Magnet separator

Purpose: Separate the steel small block from the rubber powder.

10. Small shaking screen

11. Small magnetic separator

12. Fiber separator

Model: FS-1100
Capacity: 200-500kg/h
Motor power: 5.5kw
Dimension: 1.5*1.5*3.4(m)
Weight: About 1.5T

No
Name model quantity Power
consumption(KW)
1 Single hook debeader LSJ-1200 1 11kw
2 Tire cutting machine QDJ-1200 1 5.5kw
3 Tire conveyor SJ-900 1 2.2kw
4 Whole tire shredder ZPS-900 1 75kw
5/7 Big conveyor equipment BCL-8 2 4.4 kw
6 Rubber crushing mill XKP-560 1 75 kw
8 Small conveyor equipment BCL-3 1 1.1kw
9 Big Magnet separator BMS22 1 2.2kw
10 Small Magnet separator SMS-1 1 1.1kw
11 Big Shaking screen BSS-8 1 7.5kw
12 Small Shaking screen SSS-3 1 3kw
13 Fiber separator FS-1100 1 11kw

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